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Explore professional measurement technologies and precision equipment across all stages of battery manufacturing, covering voltage, internal resistance, insulation, and current parameters.
Battery manufacturing process
Comprehensive testing and quality assurance across every stage of battery production.
Phase 01
Manufacturing Process Overview
From raw material processing to final cell assembly and packaging, strict testing parameters must be maintained to ensure safety, capacity, and longevity.
Phase 02
Production Line Test Stations
Integration of dedicated measurement instruments at critical manufacturing checkpoints to detect anomalies early and optimize overall production yield.
Phase 03
System Architecture & Setup
Demonstrating how multi-instrument hardware and specialized software solutions interconnect to build robust, highly accurate automated testing environments.
Voltage Measurement
Open circuit voltage : Refers to the voltage of the battery when it is not connected to an external circuit (load). The open circuit voltage has a certain relationship with the remaining energy of the battery, and the power display adopts this principle.
Operating voltage : Refers to the potential difference between the positive and negative terminals of a battery when it is in an active state with current flowing in the circuit, also known as the load voltage. In the operational state of battery discharge, when the current flows through the inside of the battery, it must overcome the resistance of the internal resistance, so the working voltage is always lower than the open circuit voltage.
Discharge cut-off voltage : Refers to the voltage reached after the battery is fully charged and fully discharged (if it continues to discharge, it is over-discharged, which will affect the life cycle and performance of the battery).
Charge limit voltage : When reaching the Charge limit voltage, the charging mode changes from constant current to constant voltage.
The code is 100% compatible with that of 34401A (System ID can also be changed to 34401A)
Best DC accuracy: ±(0.0035 + 0.0005), which is better than that of 34460A
The fastest measurement speed is 10 times faster than the industry benchmark (10 k reading/sec v.s. 1 k reading/sec)
Internal Resistance
DC internal resistance (DCIR) : According to the equivalent circuit of the battery, the DC measurement method is used, the capacitance is regarded as an open circuit, and the measured internal resistance is RΩ+ RCT.
AC internal resistance (ACIR) : According to the equivalent circuit of the battery, the AC measurement method is used, the capacitance is regarded as a short circuit, and the measured internal resistance is RΩ.
Structural contact resistance
EIS Electrochemical Impedance Spectroscopy : EIS can separate and quantify the cell resistance of the bulk (Rb), interface layer (RSEI), charge transfer reaction (Rct), and diffusion process (W) by a single experiment.
All required functionalities in one Mighty testing capability
Features voltage and internal resistance measurements
3.5-inch LCD color screen: Intuitive settings and measurements
Best resolution: 0.1 µΩ and 10 µV
Contact Resistance and Battery Health Assessment
Contact Resistance & Thermal Coupling Effect
Accurate measurement of contact resistance at metal joints is critical. Pulse measurement technology is typically applied to eliminate errors caused by the thermal coupling effect of metal joints during testing.
Two-Pulse Test Method and EIS Electrochemical Impedance Spectroscopy
Battery Life Assessment
Source:IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 23, NO. 2, JUNE 2008 An Improved Battery Characterization Method Using a Two-Pulse Load Test Martin Coleman, William Gerard Hurley, and Chin Kwan Lee
Recommended measurement methods:
Applying the discharge test function of the GMC-1000 MetaView IoT Wizard solution, three steps: discharge → idle → discharge to test the voltage and current, record the readings to find out △V2 and calculate it.
Applying the PEL-3000 series or the PEL-2000B series, the stand-alone unit function can also be used to calculate after obtaining the record file through the battery test mode.
Pulse measurement to eliminate thermal coupling errors
High precision resistance measurement for contacts and joints
Pulse current output mode to prevent thermal electromotive force errors
Current Measurement for Battery Pack
Battery Pack Current Measurement Principle
High-current measurements in battery packs require precise current shunts to accurately capture dynamic charge and discharge currents, ensuring system efficiency, safety, and reliable data acquisition across testing cycles.
Front panel input design for easy test configuration
(Swipe left or right to view the full table.)
Brand/Model
Current range
Interface
Input panel
Other functions
PCS-1000I
0.01 μA to 300 A
USB & GPIB
Front panel
6 1/2-digit voltage and current measurement resolution
7550A
1 μA to 250 A
Performing remote testing with an external DVM
Front panel
-
1000A
1 μA to 1000 A
USB, RS-232, GPIB LAN (optional)
Front panel
-
1000A-R
1 μA to 1000 A
USB, RS-232, GPIB LAN (optional)
Front panel
-
Insulation Material Analysis
The Determination of Insulation Breakdown
The current flowing through the insulation to be tested can already generate a corresponding current (steep rise out of control) with the increase of the test voltage, that is, the insulation to be tested can no longer effectively limit the increase of the current under the test electric field strength. Therefore, only setting the upper limit of the leakage current will cause misjudgment. Insulation material analyzer must have the ability to display the VI curve in order to correctly determine the insulation breakdown.